Our Process
1
ENGINEERING
Our detailed configuration database allows us to provide fast custom quotations to our dealers and a seamless flow into manufacturing. Beau-Roc engineering is equipped with customized systems to support order-taking, R&D and production.
2
Cutting
Our CAD-driven laser and plasma beds quickly calculate the most efficient nesting of required parts cut to order daily. The program shortens wait times for custom orders while minimizing waste. Every part is serialized for easy tracking of each order’s progress.
3
Bending
Our 1250 ton press brake can bend Hardox steel sheets up to 26 ft. long in one piece. An essential capability for fabricating the Diamond sidewall profile is to minimize the number of welds necessary to construct our signature bodies.
4
ASSEMBLY
Our investment in specialized jigs for all build stations allow fast, consistent construction as well as comfortable access for welders and assemblers. Electronic sensors continuously check tolerances for straightness and flatness in sills, floors and walls.
5
SANDBLASTING
The dump body is fastened onto a hydraulic dolly that turns 360 degrees and pivots at steep angles making all surfaces accessible to the operator. Highly pressurized sand is then projected onto steel bodies to buff away their surfaces to ready for painting.
6
PAINTING
Steel bodies are brought into a large paint booth and then sprayed with a high-quality epoxy primer paint assuring strong corrosion and chip resistance.
7
CURING
Steel bodies are then brought into this oven where the paint is cured completely at high temperatures within only half an hour. This ensures an even stronger and durable finish to the paint, and accelerates our production line.
